https://www.efire-studio.com/blog daily 0.75 2022-10-03 https://www.efire-studio.com/blog/workbench-build-planning monthly 0.5 2021-01-09 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1607636012276-MZ4YIATIZXL0DWSOLJA9/processed_PXL_20201209_221754894.jpg Blog - Woodworking Workbench - Planning My LogBook where I’ve gotten into the habit of doodling ideas or keeping all my math calculations in one place. https://www.efire-studio.com/blog/workbench-build-buying-lumber monthly 0.5 2021-01-09 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1607796859506-IJ5D6SAEYP77KMNYRTAW/processed_PXL_20201124_022554737.jpg Blog - Woodworking Workbench - Buying (some) Lumber The selection of 4x4 at the store wasn’t great. I would have had to work around many cracks and twists in the lumber. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1607921468341-27VBYDGSN5IZDDXJYJPA/processed_PXL_20201124_020223879.jpg Blog - Woodworking Workbench - Buying (some) Lumber I almost had to call for back up, but everything managed to fit in the car. https://www.efire-studio.com/blog/workbench-build-change-of-plans monthly 0.5 2021-01-09 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1607922518778-S7PVAG1CWIFUU196VR59/processed_PXL_20201127_025611420.jpg Blog - Woodworking Workbench - Change of plans First set of 2x4 that were already cut to size, squared off and planned down. https://www.efire-studio.com/blog/workbench-build-benchtop-lumber-prep monthly 0.5 2021-01-09 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1607962149005-ACGPWH0ZKNOY72BM2156/processed_PXL_20201129_041056071.jpg Blog - Woodworking Workbench - Benchtop Lumber Prep Never did I expect to do this much planning and generate a full yard waste (compost) bag worth of shaving. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1607961164527-V18OYU6BJ5BW2PI92N2L/processed_PXL_20201127_025616496.jpg Blog - Woodworking Workbench - Benchtop Lumber Prep Arranging the pieces to find the best combination of bow, twist and warps so that they all cancel each other out and give me a beautiful benchtop. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1607962180706-G58JVI2EEYHATSTN1DE1/processed_PXL_20201129_023904952.jpg Blog - Woodworking Workbench - Benchtop Lumber Prep Sized and squared off 2x4s ready for planning. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1607962112332-ZOK2PGX5XTW161Y6B34W/processed_PXL_20201127_025629322.jpg Blog - Woodworking Workbench - Benchtop Lumber Prep Large bevel-up jack plane ready for service. https://www.efire-studio.com/blog/workbench-build-benchtop-glueup monthly 0.5 2021-01-13 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608056730636-JMP4TEJEC3QACRXM0CNS/processed_PXL_20201201_021509449.jpg Blog - Woodworking Workbench - Benchtop Glue-up Glue up completed and ready to be planed down flat. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608056711463-9NU0WVE1VQNP0ONB2SL4/processed_PXL_20201201_021503349.jpg Blog - Woodworking Workbench - Benchtop Glue-up Used every clamp I could find to help with the glue up. This amount of force helped eliminate majority of the gaps caused by bows or twists. https://www.efire-studio.com/blog/workbench-build-benchtop-flattening monthly 0.5 2021-01-13 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608135632943-39HMU23N4LSWW6TNSJ4G/processed_PXL_20201201_043013119.jpg Blog - Woodworking Workbench - Benchtop Flattening Shavings everywhere… You don’t realize how much material you are removing until you start filling up yard waste (compost) bags. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608135604225-0SG80XGCRKW12X39YX7A/PXL_20201201_043021038.jpg Blog - Woodworking Workbench - Benchtop Flattening Using a small smoothing plane to work down localized high spots and working across the tops at 45deg. https://www.efire-studio.com/blog/workbench-build-legs-and-mortises monthly 0.5 2021-01-13 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608307774577-O7MGRP59V0D5XBKFROL9/processed_PXL_20201217_221107012.jpg Blog - Woodworking Workbench - Legs and Mortises First attempting at using a 1/2” mortise chisel to get a through mortise. Not too bad!! https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608307757575-3IZ0M1PP7WC5SRBTW7JS/processed_PXL_20201217_221051188.jpg Blog - Woodworking Workbench - Legs and Mortises Applying the Paul Sellers technique of chopping a mortise with a bevel edge/bench chisel. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608241061877-6DB7DA73O9ME89EUOO13/processed_PXL_20201205_012820647.jpg Blog - Woodworking Workbench - Legs and Mortises The 10” mitre saw made quick work of cutting the 4x4s down to size. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608307740044-TNKWOPOB5I1E5H2LRSBC/processed_PXL_20201217_220955773.jpg Blog - Woodworking Workbench - Legs and Mortises Drilling most of the waste out with a 1” forstner bit and trying to pair down the rest with a chisel. https://www.efire-studio.com/blog/workbench-build-laying-out-mortise monthly 0.5 2021-01-13 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608401426776-9K5TAIU87HN9FJIXROFA/processed_PXL_20201207_012303145.jpg Blog - Woodworking Workbench - Mortise Layout There maybe hacks and cheaper alternatives to buying the correct tool, but when you’re marking and chopping 8 mortises through 3 1/2” lumber it’s just easier to make an investment. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608401472958-F6NS1M0DDDILS9S0TX2O/processed_PXL_20201207_015540161.jpg Blog - Woodworking Workbench - Mortise Layout Once I got into the grove, it took me less than an hour to mark out all 16 mortises with knife lines. With the guesswork eliminated, I confidently moved onto the next task of chopping. https://www.efire-studio.com/blog/workbench-build-chopping-large-mortises monthly 0.5 2021-01-13 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608579797748-3ZLS2TF3JNRLWRSC3CB7/processed_PXL_20201207_023847407.jpg Blog - Woodworking Workbench - Chopping Large Mortises Keep checking that you’re chopping square. It helps to stand right in front of the chisel. Also pick one of the longitudinal knife lines to aim for. I’m holding the chisel with my left, so I placed the right corner of the chisel on the right knife line. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608579649089-WDIQ0972GOD1XXE0MID8/processed_PXL_20201207_023901612.jpg Blog - Woodworking Workbench - Chopping Large Mortises Lever out the waste so that the next big of material has somewhere to go. A clogged mortise is inefficient. Your energy goes into compacting the chips rather than removing them. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608579684051-7TH5YM4FVAJNY3BDN2EM/processed_PXL_20201209_020648804.jpg Blog - Woodworking Workbench - Chopping Large Mortises Work from both directions. For such deep mortises it will be difficult to to see what what’s going on inside and to clear waste if you try to go all the way from one side. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608579768544-0BHL27JZCU9JOVQH96YO/processed_PXL_20201207_214926719.jpg Blog - Woodworking Workbench - Chopping Large Mortises Really neat to look at the chunks that come out of the mortise. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608579549522-7IN6DSYII2I1KOBE34HI/processed_PXL_20201209_021855480.jpg Blog - Woodworking Workbench - Chopping Large Mortises Parallel lines that are a incredibly useful during the initial phase to make sure your mortise starts out with parallel walls. https://www.efire-studio.com/blog/workbench-build-cutting-big-wide-tenons monthly 0.5 2021-01-13 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608820631691-IS4B55ZE8QR6FC5C5XHQ/processed_PXL_20201211_214153061.jpg Blog - Woodworking Workbench - Massive Tenons Size difference in the 2x6 that I had prepped vs the 2x8 that I finally used. My tenons would have been short by about 1/4” - 1/2”. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608820736237-BBOCSNB4A6R528050F8I/processed_PXL_20201211_230706226.jpg Blog - Woodworking Workbench - Massive Tenons Once I got to my desired tenon thickness (1/2”), I should have turned off the table saw and dust collector and looked more closely at where it was binding. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608820657345-9DOFKCQG27K448K2PX1T/processed_PXL_20201211_225157627.jpg Blog - Woodworking Workbench - Massive Tenons Measured and marked the size of the tenons getting them ready for the table saw. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608820695436-TUGXYV6TBKDN7XCDOWUV/processed_PXL_20201211_230631742.jpg Blog - Woodworking Workbench - Massive Tenons I checked for fit often, but a mistake was made. It happens and I’m OK with it. https://www.efire-studio.com/blog/workbench-build-tenon-haunches-leg-frame-glue-up monthly 0.5 2021-01-18 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608865418418-BX8N745P7J7GO1HV70PE/processed_PXL_20201212_031722595.jpg Blog - Woodworking Workbench - Tenon Haunches and Leg Frame Glue Up As I fit each tenon to its final mortise, I labeled them to avoid any mix ups. I was also choosing the inside/outside faces of each of the pieces purely on esthetics. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608865266197-0P5WPKOD66UDZ048UPQP/processed_PXL_20201212_023045725.jpg Blog - Woodworking Workbench - Tenon Haunches and Leg Frame Glue Up A few cuts weren’t perfectly square, but that problem was solved relatively easily with a nice sharp chisel. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608865230149-EUER0UM5OXWRE5M85SWD/processed_PXL_20201212_004210384.jpg Blog - Woodworking Workbench - Tenon Haunches and Leg Frame Glue Up A few test cuts on this piece, just to get my eye in before sawing at the line. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608865289327-0RNCORJA6W93K15I8UUL/processed_PXL_20201211_235528441.jpg Blog - Woodworking Workbench - Tenon Haunches and Leg Frame Glue Up I do enjoy the reduced dust profile of hand tools. This was the product of using my table saw to cut the tenons. Dust everywhere! https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608865817104-E80QTFTMTKEE0DZ3VL8Z/processed_PXL_20201212_170533060.jpg Blog - Woodworking Workbench - Tenon Haunches and Leg Frame Glue Up A dry run of the fitting and clamping of the frame before glue up. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1608865839866-QMXWWZSZQPKL94DGVMJH/processed_PXL_20201212_224935424.jpg Blog - Woodworking Workbench - Tenon Haunches and Leg Frame Glue Up With only two clamps of this size to my name, I used them right on the joint for maximum effectiveness. https://www.efire-studio.com/blog/workbench-build-leg-frame-bearer monthly 0.5 2021-01-18 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1609024406419-NG6U1P1YN6N99SX7Q2I2/processed_PXL_20201214_023743205.jpg Blog - Woodworking Workbench - Leg Frame Bearer Look at those glorious leg frames - Standing proud and tall! https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1609024486986-IMJZ71QF80CBHTIJB3RB/processed_PXL_20201214_024513549.jpg Blog - Woodworking Workbench - Leg Frame Bearer A bead of glue to help lock everything in place. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1609024453874-TACDH6BH71RR5UW3677Q/processed_PXL_20201214_024420666.jpg Blog - Woodworking Workbench - Leg Frame Bearer Roughly marked out the spots for some 2 1/2” screws. I didn’t pre-drill since it was pine. https://www.efire-studio.com/blog/workbench-build-preparing-the-aprons monthly 0.5 2021-01-18 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1609517675151-JSIJP0C34XAFJUS0DBHD/processed_PXL_20201214_030625713.jpg Blog - Woodworking Workbench - Preparing the aprons Worked on this side first since the other side with the cup will stay relatively flat. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1609517780681-Q46MJIMM2UJEHX6YXESR/processed_PXL_20201214_041006903.jpg Blog - Woodworking Workbench - Preparing the aprons First pass going across the board at around 45deg. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1609517806376-5EJVT1U5EKXTWW9JF5FI/processed_PXL_20201214_041434041.jpg Blog - Woodworking Workbench - Preparing the aprons Checker board pattern created by the second pass in the opposite 45deg (135deg?). I found it easy enough to pull the plane rather than moving to the other side. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1609517737250-44DRVXEBVELZFD889BSW/processed_PXL_20201214_041847029.jpg Blog - Woodworking Workbench - Preparing the aprons The sound and feeling of a sharp plane blade taking a wisp off the top for the final and very satisfying step. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1609517698869-J3FSE6R06H3TBKG0A3U1/processed_PXL_20201214_030545475.jpg Blog - Woodworking Workbench - Preparing the aprons The cupped side of the board. I worked on this after flattening the other side that has the crown. Working on a piece that’s rocking is an exercise in frustration. https://www.efire-studio.com/blog/workbench-build-finishing-up-the-aprons monthly 0.5 2021-02-18 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1610390963347-0RE9AAN4FMEG7T4L7JOC/processed_PXL_20201216_225913195.jpg Blog - Woodworking Workbench - Finishing up the aprons After taking off the high side, running a longer plane to get a nice end to end shaving. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1610390986453-793EZ5G45F61ZZDTRFHD/processed_PXL_20201216_225606325.jpg Blog - Woodworking Workbench - Finishing up the aprons Taking some wood off the right side to get it square with both faces. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1610390914165-AEUD5HDDVHW2G1G4EM4A/processed_PXL_20201214_042343729+%281%29.jpg Blog - Woodworking Workbench - Finishing up the aprons Faces are now nice and flat, with almost no twist. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1610390939610-PBKJCQXK57EG6GSXTNLH/processed_PXL_20201216_225440662.jpg Blog - Woodworking Workbench - Finishing up the aprons Standing the board up on the edges to check for square and which way to plane and adjust. https://www.efire-studio.com/blog/workbench-build-wedges-for-leg-frames monthly 0.5 2021-03-04 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1613672784215-V7CCLXVIWXS5JEGXZH87/processed_PXL_20201217_231041150.jpg Blog - Woodworking Workbench - Readying the wedges Accurately sawed to the line, to create the first wedge. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1613672955161-5629J46CNHLSQXIYB3U0/processed_PXL_20201217_225543591.jpg Blog - Woodworking Workbench - Readying the wedges All the wedges marked out with a ratio of 1 : 1.5 - Meaning the smaller end was 1” and the larger end was 1.5”. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1613672848114-OO99P25OUI3700SCV1NZ/processed_PXL_20201218_020400016.jpg Blog - Woodworking Workbench - Readying the wedges To reestablish the angle, I used painters tape and super glue to hold the cut-off wedge to the square piece . https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1613673020148-52TSC2EKSPOFVK82NNAS/processed_PXL_20201218_020643740.jpg Blog - Woodworking Workbench - Readying the wedges The table saw made quick work of the wedges by using the established angle. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1613672931567-IQ0N5F607H3AC5E6S43F/processed_PXL_20201218_022801525.jpg Blog - Woodworking Workbench - Readying the wedges Since each wedge will be paired with it’s custom fit housing dado, the slight variations between each one wasn’t a concern. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1613672826081-BP6FLPSW2WHUD3TTKRAD/processed_PXL_20201218_020943066.jpg Blog - Woodworking Workbench - Readying the wedges After cutting the second piece, I ended up with a square board. https://www.efire-studio.com/blog/workbench-build-leg-frame-housing-dados monthly 0.5 2021-04-30 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619773118338-RKE7MITE5I7R67HOWP7H/PXL_20201221_214554476.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados The outcome of the hard work is a satisfyingly snug fit of the legs into the aprons. Notice that I labeled each piece to avoid any mix-ups. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619772972095-LUNXMGFMEYJXE079EKN0/PXL_20201220_025050577.MP.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados With a sharp router plane, the process of flattening out and getting to the prescribed depth is quite enjoyable. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619770872671-02PEAR48SZA0GZPJHK7B/PXL_20201218_023837519.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados Placing and marking the wedge and leg frame. Unless all your dimensions are spot on, it’s important to mark and maintain the leg frame and wedge pairing. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619772369296-HYJEDY34R7A1UXELRNKI/PXL_20201219_185949910.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados Once a large portion of the wood is removed, I honed in on the depth with my router plane. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619770972515-ZAR7BB4Q2HJFT8DODYG7/PXL_20201218_024910174.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados Working in small increments to deepen the knife wall. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619772395560-74OHC0VA7V5VINTJ0VO5/PXL_20201219_231231981.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados I marked out the depth of the housing dado to match the height of the wedge I had made. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619772340146-DESOPPDQHOGGQ8Q60MI0/PXL_20201219_184914064.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados Once the knife wall was deep enough that I did not risk blowing out the piece, I began to remove the bulk of the material by coming at it from the edge of the board. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619771019131-ZUM8N1H2BZRIRMKTAMQY/PXL_20201218_025834796.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados For the first few layers, I did not use the mallet; it would be a different story if this was hard wood and not pine. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619773095408-7VSGO8L25X8VII9KIHT0/PXL_20201219_221739539.jpg Blog - Woodworking Workbench - Leg Frame Housing Dados You can see the result of getting carried away and going a little too deep while chopping in from the edge of the board. No harm in this case since it will get covered up. https://www.efire-studio.com/blog/workbench-build-putting-all-the-pieces-together monthly 0.5 2021-04-30 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619775804272-PW3SD41M9VXH2UGLWG9T/PXL_20201222_024629680.jpg Blog - Woodworking Workbench - Putting all the pieces together I marked the bolt hole locations making sure the bolt wasn’t going to be to close to the edge of the apron. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619776618703-S4ETHW5LIC2GS6Y837LJ/PXL_20201222_024838002.jpg Blog - Woodworking Workbench - Putting all the pieces together Using a combination square as a visual aid, I could drill fairly perpendicular. Not overly important for this operation, but helps build muscle memory. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619776724150-P611WLJSCVDNCBLVN2V0/PXL_20201222_040825717.jpg Blog - Woodworking Workbench - Putting all the pieces together This is where an additional pair of hands would made the process a little easier. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619776815153-YQAOOZ00FZR9MJXSJH0B/PXL_20201222_040929368.jpg Blog - Woodworking Workbench - Putting all the pieces together It all comes together beautifully when the wedges pop into place and everything is square https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619776993205-E7EN2QBHHL6NUWD321IK/PXL_20201222_043650535.jpg Blog - Woodworking Workbench - Putting all the pieces together For additional safety and security I drove in some lag bolts. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619776652523-XIOEI8C2VE0EIHHOMGFS/PXL_20201222_023632302.jpg Blog - Woodworking Workbench - Putting all the pieces together Lesson learned - Drill the larger diameter hole first, then the through hole. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619777177481-PYXQZCGCB3E7H9V3533Z/PXL_20201222_052944610.jpg Blog - Woodworking Workbench - Putting all the pieces together This time I remembered to drill the counter sink hole first, then the pilot hole for the lag bolt. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619776694383-QI3N1B97FED1EBT3JK7O/PXL_20201222_024239819.jpg Blog - Woodworking Workbench - Putting all the pieces together Drive the bolt through and tighten it all up. https://www.efire-studio.com/blog/workbench-build-securing-the-benchtops-to-leg-assembly monthly 0.5 2021-05-01 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619779306088-MT740RXIRYPSOFZM39SG/PXL_20201222_185116594.jpg Blog - Woodworking Workbench - Securing the benchtops to the base assembly There was a twist in the benchtop, but it didn’t matter once everything was glued and clamped together. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619779381983-WZBUZRRDX5PTISKYB8FZ/PXL_20201222_221902198.jpg Blog - Woodworking Workbench - Securing the benchtops to the base assembly The twist was sever enough that the top didn’t sit flat on the leg frame. A small wedge ensured that it didn’t rock or have excessive movement. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619779684964-C7IF5DGHZE85IKE2LOXX/PXL_20201223_025857762.jpg Blog - Woodworking Workbench - Securing the benchtops to the base assembly Lots and lots of glue. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619779266111-AIFYP7Y87QKXUBONERJ7/PXL_20201222_185024148.jpg Blog - Woodworking Workbench - Securing the benchtops to the base assembly I wanted to find the best pairs of benchtop edges to apron sides. Moving around the benchtops is heavy work, but worth it when everything lines up. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619779333369-GMWS5AVQNQ68AOKLGQFN/PXL_20201222_185129103.jpg Blog - Woodworking Workbench - Securing the benchtops to the base assembly This benchtop had a bow in it, but once again, glue and clamps would make it disappear. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619779586627-ZW8JSJ1T6DSGKOVXWV35/PXL_20201223_025713109.jpg Blog - Woodworking Workbench - Securing the benchtops to the base assembly I wanted this to remain a knock down bench, so a little paper between the leg frame and apron assembly ensured that any excess glue didn’t fuse everything together. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619780217791-BO70JZ364B49UYNJKW21/PXL_20201223_031120031.jpg Blog - Woodworking Workbench - Securing the benchtops to the base assembly I did one side at a time because I used every clamp in the shop to ensure a gap-free glue up. This would also help cancel out the bow/twist. https://www.efire-studio.com/blog/make-wooden-sole-for-router-plane monthly 0.5 2021-05-02 https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899467607-88C9R9IYRQCVT7KZU3WB/Locations+marked+for+Fortner+bit+holes+on+wooden+sole.jpg Blog - Making a Wooden Sole for a Router Plane A 1” Forstner bit was the largest I had, so had to make multiple holes. To keep the opening small, I chose to drill with 3 different size bits. I eyeball the location of the holes. You could choose to do this with a larger bit as well. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899546075-3ZJ1XTXTSHPZOY1QA1SH/Screw+length+for+a+good+solid+hold.jpg Blog - Making a Wooden Sole for a Router Plane Choose a screw of appropriate depth. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899414222-YAA4COK6SPLMZ954N7IB/At+the+drill+press+to+remove+material+with+the+forstner+bit.jpg Blog - Making a Wooden Sole for a Router Plane Over to the drill press to remove the material. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899507090-BFFMHMOZN3711JKLST41/Squaring+off+the+sharp+corners.jpg Blog - Making a Wooden Sole for a Router Plane I squared off the corners using a chisel. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899599323-754E1PLW6C8W0N3RBI2X/Pilot+holes+in+sugar+maple+to+install+the+sole.jpg Blog - Making a Wooden Sole for a Router Plane Drill pilot holes and install. I didn’t want the hard maple to split or the screw to break. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899247821-QJ8Q1YKXUS6KLOLOORB7/Sugar+maple+board+for+the+wooden+sole.jpg Blog - Making a Wooden Sole for a Router Plane Measure and cut the lumber that you’ll be using for the sole. I choose hard sugar maple that should last a very long time. The width is a about 1/16” larger than the router on both sides. The length is totally of your choosing. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899125525-6E6ERZ2HOQQMMZQAKFOD/Veritas+Router+Plane+creating+a+Large+Housing+Dado.jpg Blog - Making a Wooden Sole for a Router Plane Working inefficiently is frustrating, demotivating and sometimes dangerous. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899375522-ZI7NOLUH8FDSRHYM0RLP/Outline+traced+for+wooden+sole+of+router+plane.jpg Blog - Making a Wooden Sole for a Router Plane Trace the throat opening as well as the mounting holes and the back. I wanted to ensure that I could use the router in the bullnose position as well. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899647054-RPA7RLJ7QNOAK7WM0UX1/Completed+installation+of+the+wooden+soles+to+the+router+plane.jpg Blog - Making a Wooden Sole for a Router Plane The sole is permanently attached to my Veritas Router Plane. Unless I need the additional depth, I likely won’t ever take it off. https://images.squarespace-cdn.com/content/v1/5e7b7f19dbcc6a4a08aa4f50/1619899623181-8YQNCR4Y9V8JTEWK5A0H/Lee+valley+blue+label+paste+wax+for+an+effortless+glide.jpg Blog - Making a Wooden Sole for a Router Plane Polish with some paste wax for a silky smooth glide. I also chamfered all 4 sides of bottom of the sole. 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